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Main Machines: tyre shredder,tyre rasper, tyre granulator machine
Output Material: 1-5mm rubber crumbs, nylon fiber, steel
Capacity: 500~10,000 kg/h
The system includes rubber granulator, zig-zag air separator and pulse dust removal system. It can process rubber granules into 1-5 mm size. During this process, the majority of the nylon fiber is separated and collected. Rubber crumbs can be used for a variety of products such as rubber tiles, running runways, molded products.
Step 1: Powerful Shredding
Whole scrap tires (passenger and truck tires) are initially shredded by a tire shredder, shredding them into rubber chunks sized 50-150mm, preparing them for subsequent fine separation.
Step 2: Wire Separation
The rubber chunks enter the tire wire separator, where high-speed rotation and physical friction thoroughly and cleanly separate the rubber from the embedded steel wires.
Step 3: Fiber Removal
After the steel wires have been separated, the rubber chunks still contain a small amount of fiber. The fiber separator uses air separation or vibrating screening to effectively remove these lightweight fibers, ensuring the purity of the rubber material.
Step 4: Fine Granulation
The purified rubber chunks are fed into a granulator, where they are extruded and cut through a die to produce uniform, clean rubber granules sized 1-5mm. The separated steel wires are also collected and packaged.
Passenger car tires
Truck tires
Other rubber products (adjustable depending on equipment configuration)
End products
High-purity rubber granules (1-5mm)
Clean recycled steel wire
1.High Efficiency and High Productivity: The automated production line design provides powerful processing capacity and continuous, stable operation, significantly improving recycling efficiency.
2.Pure Product: A multi-stage separation process (wire separation + fiber separation) ensures the output of rubber granules with high purity, low impurities, and higher market value.
3.Quick Return on Investment: Converting waste tires into directly marketable rubber granules and steel wire creates sustainable economic returns.
4.Durability: The core components of the equipment are constructed of high-strength, wear-resistant materials to withstand the harsh conditions of tire crushing and provide a long service life.
